Pack 08

BUILD INSTRUCTIONS

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      Advice from the experts

      Spare screws are included with each part. Occasionally, you may be instructed to keep spare or unused screws for a later stage. Keep these spares in a safe place and label them correctly.

      Please make sure you don’t mix up the screws. They look quite similar, but the threads do vary slightly. Using the wrong screws may damage the parts. Only use the correct size screwdriver that fits the screw head firmly.

      When securing parts together using multiple screws, fit each screw loosely to ensure all the parts are correctly aligned before gently tightening them firmly, but not overtight, in the order in which you placed them.

      The screwdriver can be magnetized by stroking it with a magnet (fridge magnet, etc.) enabling it to hold the screws and make assembly easier.

      If a screw is tight going into a metal part, do not force it as you may shear the head off. Remove it and put a tiny smear of Vaseline, soap or light oil on the thread. That will lubricate it and make it easier to tighten.

      Some parts will require a little glue for assembly. Please apply glue sparingly and use a cocktail stick so that you don’t use too much nor apply the glue too heavily. We recommend superglue gel or Extra Thin Liquid modeling glue. Where possible, parts should be test-fitted in place before gluing.

      Make sure you have good ventilation when using adhesives and to replace caps firmly.

      Use a magnet to help find screws that have fallen on the floor.

      Use masking tape to hold parts temporarily in place.

      Cut parts from a sprue (framework) with side cutters or a craft knife. Side cutters tend to be easiest.

      During the course of this build, you will receive many pieces that you will assemble immediately – following the instructions in the corresponding stage – and other pieces that you should store safely to one side, for use in future assembly stages.

      Always protect the paint finish on components by placing a cutting mat, sheet of white paper or soft cloth on your work surface.

      When plugging in wires, ensure the power is switched off. Tweezers can be used to fit the PVC wires by gripping carefully around 5mm from the end of the wire. If a wire needs to be removed from a socket, do not pull on the wire as this could damage the connection. Grip the plug with tweezers to remove it.

      When you see this symbol, pay attention to the instruction text in bold and check the orientation of the parts in the image as this will be particularly important for assembly in later stages.

      WARNING: Some parts are assembled using magnets. These magnets can cause serious injury if they are swallowed. Keep away from children. If you suspect a magnet has been swallowed, seek medical help straight away.

      This is not a toy. Not suitable for children under 14 years old due to small parts. Adult supervision required.

      PACK 08 PARTS

      Stage 36: Building the display stand

      Step 1

      Identify part 24-D by its number 2.

      a

      Step 2

      Insert part 25-A into part 24-D, then secure using four PWB-D6 screws.

      a
      b
      c

      Step 3

      Identify part 24-A by its number 1.

      a

      Step 4

      Attach part 24-A to the assembly using seven PWB-D4 screws.

      a
      b
      c

      Step 5

      Identify part 24-C by its number 4.

      a

      Step 6

      Attach part 24-C to the assembly and secure using four PWB-D6 screws.

      a
      b
      c

      Step 7

      Identify part 24-B by its number 3.

      a

      Step 8

      Attach part 24-G to part 24-B using two PWB-D4 screws. Ensure the USB port is positioned correctly, as shown in image c.

      a
      b
      c

      Step 9

      Position the electrical contacts of part 24-E in the rectangular opening, as shown.

      a
      b

      Step 10

      While holding part 24-E in place, attach part 24-F using one PWB-D4 screw.

      a
      b

      Step 11

      Plug part 24-E into part 24-G, then position the wire as shown.

      a
      b
      c

      Step 12

      Attach part 24-B to the assembly using eight PWB-D4 screws.

      a
      b
      c

      STAGE COMPLETE

      Stage 37: Building the shark cage (1)

      Step 1

      Note: In the next steps, you’ll assemble the shark cage. Just keep in mind that once it’s assembled, it can’t be taken apart!

      Identify both parts 25-F by their number 1 and both parts 25-E by their number 2.

      a

      Step 2

      Glue one of the parts 25-E to one of the parts 25-F, with the numbers facing you.

      a
      b

      Step 3

      Glue the other part 25-E to the assembly.

      a
      b

      Step 4

      Glue the other part 25-F to the assembly.

      a
      b

      Step 5

      Place the assembly on your work surface in the orientation shown and with the numbers facing downwards.

      a

      Step 6

      Cut both parts 25-B (number 1) from the sprue.

      a

      Step 7

      Glue both parts 25-B to the assembly, as shown.

      a
      b
      c

      Step 8

      Cut both parts 25-C (number 2) from the sprue, then glue them to the assembly.

      a
      b

      STAGE COMPLETE

      Stage 38: Building the shark cage (2)

      Step 1

      Glue two parts 25-I to one of the parts 24-J, with the holes facing upwards.

      a
      b
      c

      Step 2

      Glue the remaining parts 25-I to the assembly, with the holes facing downwards.

      a
      b
      c

      Step 3

      Glue the other part 24-J to the assembly.

      a
      b

      Step 4

      Glue part 25-J to the assembly.

      a
      b

      Step 5

      Glue the assembly from stage 37 in the orientation shown.

      a
      b

      STAGE COMPLETE

      Stage 39: Building the shark cage (3)

      Step 1

      Place the shark cage assembly as shown, then apply a small amount of PVA glue to one of the holes.

      a

      Step 2

      Insert one of the bars 24-H into the holes, as shown.

      a
      b
      c

      Step 3

      Repeat this process for the remaining bars 24-H.

      Once the bars are in place, apply PVA glue to the holes, as shown in image b.

      a
      b

      Step 4

      Turn the shark cage assembly over. Apply PVA glue to one of the holes, then insert one of the bars 24-I, as shown.

      a
      b
      c

      Step 5

      Repeat this process for the remaining bars 24-I, applying PVA glue to each hole before inserting them. Once the bars are in place, apply PVA glue to each hole, as shown.

      a

      Step 6

      Cut parts 25-L from the sprue, then remove any excess sprue material from the parts (image b).

      a
      b

      Step 7

      Glue one part 25-L to each end of part 25-D.

      a
      b
      c

      Step 8

      Repeat step 7 with the remaining parts 25-D and 25-L to make the second flotation drum.

      a

      Step 9

      Glue both flotation drums to the shark cage, as shown.

      a
      b
      c

      Step 10

      Tie two strings 25-H to the shark cage, as shown.

      a
      b
      c

      Step 11

      Thread the strings through part 25-G, then tie them to the opposite side of the shark cage, as shown.

      a
      b
      c

      Step 12

      Place part 25-K onto the shark cage. Do not glue.

      a
      b

      STAGE COMPLETE

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