Pack 02

BUILD INSTRUCTIONS

      If you'd prefer to download a PDF version of these instructions, choose to save as PDF from the print dialog.

      Advice from the experts

      Spare screws are included with each part. Occasionally, you may be instructed to keep spare or unused screws for a later stage. Keep these spares in a safe place and label them correctly.

      Please make sure you don’t mix up the screws. They look quite similar, but the threads do vary slightly. Using the wrong screws may damage the parts. Only use the correct size screwdriver that fits the screw head firmly.

      When securing parts together using multiple screws, fit each screw loosely to ensure all the parts are correctly aligned before gently tightening them firmly, but not overtight, in the order in which you placed them.

      The screwdriver can be magnetized by stroking it with a magnet (fridge magnet, etc.) enabling it to hold the screws and make assembly easier.

      If a screw is tight going into a metal part, do not force it as you may shear the head off. Remove it and put a tiny smear of Vaseline, soap or light oil on the thread. That will lubricate it and make it easier to tighten.

      Some parts will require a little glue for assembly. Please apply glue sparingly and use a cocktail stick so that you don’t use too much nor apply the glue too heavily. We recommend superglue gel or Extra Thin Liquid modeling glue. Where possible, parts should be test-fitted in place before gluing.

      Make sure you have good ventilation when using adhesives and to replace caps firmly.

      Use a magnet to help find screws that have fallen on the floor.

      Use masking tape to hold parts temporarily in place.

      Cut parts from a sprue (framework) with side cutters or a craft knife. Side cutters tend to be easiest.

      During the course of this build, you will receive many pieces that you will assemble immediately – following the instructions in the corresponding stage – and other pieces that you should store safely to one side, for use in future assembly stages.

      Always protect the paint finish on components by placing a cutting mat, sheet of white paper or soft cloth on your work surface.

      When plugging in wires, ensure the power is switched off. Tweezers can be used to fit the PVC wires by gripping carefully around 5mm from the end of the wire. If a wire needs to be removed from a socket, do not pull on the wire as this could damage the connection. Grip the plug with tweezers to remove it.

      When you see this symbol, pay attention to the instruction text in bold and check the orientation of the parts in the image as this will be particularly important for assembly in later stages.

      WARNING: Some parts are assembled using magnets. These magnets can cause serious injury if they are swallowed. Keep away from children. If you suspect a magnet has been swallowed, seek medical help straight away.

      This is not a toy. Not suitable for children under 14 years old due to small parts. Adult supervision required.

      PACK 02 PARTS

      Stage 05: Fitting the instruments to the flying bridge

      Step 1

      Take sticker sheet 5-E. Cut along the dashed lines (image a) to remove part 5-E1.

      Note: There is no protective film on the front surface of these parts, do not try to remove the clear outer layer.

      a
      b

      Step 2

      Peel off the backing paper from part 5-E1, then stick part 5-E1 to part 6-I.

      a
      b
      c

      Step 3

      Fit part 6-I into part 6-O, as shown.

      a
      b
      c

      Step 4

      Glue part 6-O to the flying bridge assembly (stage 04).

      a
      b

      Step 5

      Cut out the remaining stickers and apply them to the flying bridge assembly, as shown.

      a
      b

      STAGE COMPLETE

      Stage 06: Fitting the lifebuoys, foghorn and storage box to the flying bridge

      Step 1

      Identify parts 6-M, 7-F and 7-G.

      Place the centre of part 7-F onto part 6-M, as shown.

      a
      b

      Step 2

      Peel part 7-G from the backing paper. Stick part 7-G to parts 7-F and 6-M, as shown.

      a
      b
      c

      Step 3

      Wrap part 7-G around the assembly, as shown.

      a
      b

      Step 4

      Repeat this procedure for the second and third parts 7-G.

      a
      b

      Step 5

      Trim the ends part 7-F, then fit the fourth part 7-G to the assembly, as shown.

      Repeat steps 1–5 to assemble the second lifebuoy.

      a
      b
      c

      Step 6

      Glue a lifebuoy to the flying bridge assembly.

      a
      b

      Step 7

      Glue the second lifebuoy to the opposite side of the assembly.

      a

      Step 8

      Glue part 6-L to the assembly.

      a
      b

      Step 9

      Fit part 6-H to part 6-G.

      a
      b

      Step 10

      Glue part 6-G to the assembly.

      a
      b

      STAGE COMPLETE

      Stage 07: Building a boat hook and fitting the tiger shark jaws to the flying bridge wall

      Step 1

      Glue part 6-N to part 7-E.

      a
      b

      Step 2

      Keep the pole (part 7-E) for installation on the finished model.

      a

      Step 3

      Glue part 6-B to part 5-C.

      a
      b

      STAGE COMPLETE

      Stage 08: Adding the letters to the transom

      Step 1

      Glue part 6-J to part 6-A.

      a
      b

      Step 2

      Note the position of the fixings on letter O (6-C), circled in blue and red (see image a). You can check its alignment with letter R (see step 3) before gluing. Once confirmed, glue letter O to part 6-A in the orientation shown.

      a
      b
      c

      Step 3

      Glue the letter R (6-D) to the assembly, ensuring it aligns with the letter O, as shown by the blue dashed lines.

      a
      b

      Step 4

      Glue parts 6-E and 6-F to the assembly, as shown.

      a

      STAGE COMPLETE

      Stage 09: Applying the foot grip strips to the foredeck

      Step 1

      Detach parts 6-K from the sprue by twisting them, as shown.

      Identify the textured side (image a), as this side will need to be be visible once fitted.

      a
      b
      c

      Step 2

      Glue one part 6-K onto the outlined area of part 5-B, ensuring the textured side faces upward.

      a
      b

      Step 3

      Glue the remaining parts 6-K, as shown.

      a

      STAGE COMPLETE

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