Pack 04

BUILD INSTRUCTIONS

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      Advice from the experts

      Spare screws are included with each part. Occasionally, you may be instructed to keep spare or unused screws for a later stage. Keep these spares in a safe place and label them correctly.

      Please make sure you don’t mix up the screws. They look quite similar, but the threads do vary slightly. Using the wrong screws may damage the parts. Only use the correct size screwdriver that fits the screw head firmly.

      When securing parts together using multiple screws, fit each screw loosely to ensure all the parts are correctly aligned before gently tightening them firmly, but not overtight, in the order in which you placed them.

      The screwdriver can be magnetized by stroking it with a magnet (fridge magnet, etc.) enabling it to hold the screws and make assembly easier.

      If a screw is tight going into a metal part, do not force it as you may shear the head off. Remove it and put a tiny smear of Vaseline, soap or light oil on the thread. That will lubricate it and make it easier to tighten.

      Some parts will require a little glue for assembly. Please apply glue sparingly and use a cocktail stick so that you don’t use too much nor apply the glue too heavily. We recommend superglue gel or Extra Thin Liquid modeling glue. Where possible, parts should be test-fitted in place before gluing.

      Make sure you have good ventilation when using adhesives and to replace caps firmly.

      Use a magnet to help find screws that have fallen on the floor.

      Use masking tape to hold parts temporarily in place.

      Cut parts from a sprue (framework) with side cutters or a craft knife. Side cutters tend to be easiest.

      During the course of this build, you will receive many pieces that you will assemble immediately – following the instructions in the corresponding stage – and other pieces that you should store safely to one side, for use in future assembly stages.

      Always protect the paint finish on components by placing a cutting mat, sheet of white paper or soft cloth on your work surface.

      When plugging wires in, ensure the power is switched off. Tweezers can be used to fit the PVC wires by gripping carefully around 5mm from the end of the wire. If a wire needs to be removed from a socket, do not pull on the wire as this could damage the connection. Grip the plug with tweezers to remove it.

      Left and Right! When building your For Your Eyes Only Citroën 2CV, the left- or right-hand side refers to that side as if you are sitting in the car.

      When you see this symbol, pay attention to the instruction text in bold and check the orientation of the parts in the image as this will be particularly important for assembly in later stages.

      WARNING: Some parts are assembled using magnets. These magnets can cause serious injury if they are swallowed. Keep away from children. If you suspect a magnet has been swallowed, seek medical help straight away.

      This is not a toy. Not suitable for children under 14 years old due to small parts. Adult supervision required.

      Stage 26: Attaching the left suspension cylinder

      STAGE 26 PARTS

      Step 1

      Cut part 26-C (FL) from the sprue.

      a

      Step 2

      Attach part 26-C to the chassis using one GP screw.

      a
      b
      c

      Step 3

      Attach part 26-B to part 26-A using two BP screws.

      a
      b

      Step 4

      Insert one end of the left suspension cylinder into part 26-C.

      a
      b

      Step 5

      Cut part 26-D (FR) from the sprue.

      a

      Step 6

      Insert the opposite end of the left suspension cylinder into part 26-D. Then attach part 26-D to the chassis using one GP screw.

      a
      b
      c

      STAGE COMPLETE

      Stage 27: Attaching the left shock absorbers

      STAGE 27 PARTS

      Step 1

      Position part 27-A as shown, with one end in part 26-C and the opposite end on part 2-C.

      a
      b
      c

      Step 2

      Attach part 27-B to part 26-C using one GP screw.

      a
      b

      Step 3

      Insert one end of part 27-C into part 27-B, as shown, then attach the opposite end of part 27-C to part 2-C using one PM screw.

      a
      b
      c

      Step 4

      Insert one end of the second part 27-A into 26-D, as shown, then attach the opposite end of part 27-A to part 19-A using one NM screw.

      a
      b
      c

      Step 5

      Attach part 27-E to part 26-D using one GP screw.

      a
      b

      Step 6

      Insert one end of part 27-D into part 27-E, as shown, then attach the opposite end of part 27-D to part 19-A using one OM screw.

      a
      b
      c

      STAGE COMPLETE

      Stage 28: Attaching the right suspension cylinder

      STAGE 28 PARTS

      Step 1

      Cut part 28-C (RL) from the sprue.

      a

      Step 2

      Attach part 28-C to the chassis using one GP screw.

      a
      b
      c

      Step 3

      Attach part 28-B to part 28-A using two BP screws.

      a
      b

      Step 4

      Insert one end of the right suspension cylinder into part 28-C.

      a
      b

      Step 5

      Cut part 28-D (RD) from the sprue.

      a

      Step 6

      Insert the opposite end of the right suspension cylinder into part 28-D. Then attach part 28-D to the chassis using one GP screw.

      a
      b
      c

      STAGE COMPLETE

      Stage 29: Attaching the right shock absorbers

      STAGE 29 PARTS

      Step 1

      Position part 29-A as shown, with one end in part 28-C and the opposite end on part 13-A.

      a
      b

      Step 2

      Attach part 29-B to part 28-C using one GP screw.

      a
      b

      Step 3

      Insert one end of part 29-C into part 29-B, then attach part 29-C to part 13-A using one PM screw.

      a
      b
      c

      Step 4

      Insert one end of the second part 29-A into 28-D, then attach the opposite end of part 29-A to part 23-A using one NM screw.

      a
      b

      Step 5

      Attach part 29-E to part 28-D using one GP screw.

      a
      b

      Step 6

      Insert one end of part 29-D into part 29-E, as shown, then attach the opposite end of part 29-D to part 23-A using one OM screw.

      a
      b
      c

      STAGE COMPLETE

      Stage 30: The fuel tank

      STAGE 30 PARTS

      There is no assembly in Stage 30. The fuel tank will be assembled in the next stage.

      STAGE COMPLETE

      Stage 31: Attaching the fuel tank

      STAGE 31 PARTS

      Step 1

      Guide part 30-A between the chassis rails, as shown. Then press the screw posts into the holes.

      a
      b

      Step 2

      Attach part 31-A to part 30-A using two CP screws and one BP screw.

      a
      b

      STAGE COMPLETE

      Stage 32: Attaching the fuel tank protector

      STAGE 32 PARTS

      Step 1

      Attach part 32-A to the chassis using two QM screws.

      a
      b

      STAGE COMPLETE

      Stage 33: Attaching the rear bumper

      STAGE 33 PARTS

      Step 1

      Attach part 33-A to the chassis using two IP screws.

      a
      b

      STAGE COMPLETE

      Stage 34: Attaching the battery compartment

      STAGE 34 PARTS

      Step 1

      Attach part 34-A to the chassis using two HM screws.

      a
      b

      Step 2

      Turn the chassis over. Attach part 34-B to part 34-A using one NM screw.

      a
      b

      STAGE COMPLETE

      Stage 35: The left cylinder cowling, rocker cover and air duct

      STAGE 35 PARTS

      Step 1

      Position part 35-D onto part 35-C in the orientation shown.

      a
      b

      Step 2

      Place the assembly onto part 35-B.

      a
      b

      Step 3

      Attach part 35-A to part 35-B using four CP screws.

      a
      b

      Step 4

      Press the pins on part 35-E into the corresponding holes in part 35-B.

      a
      b

      STAGE COMPLETE

      Stage 36: The right cylinder cowling, rocker cover and air duct

      STAGE 36 PARTS

      Step 1

      Position part 36-D onto part 36-C in the orientation shown.

      a
      b

      Step 2

      Place the assembly onto part 36-B.

      a
      b

      Step 3

      Attach part 36-A to part 36-B using four CP screws.

      a
      b

      STAGE COMPLETE

      Stage 37: The front silencer

      STAGE 37 PARTS

      There is no assembly in Stage 37. The front silencer will be attached to the engine in the next pack.

      STAGE COMPLETE

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