Pack 03

BUILD INSTRUCTIONS

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      Advice from the experts

      Spare screws are included with each part. Occasionally, you may be instructed to keep spare or unused screws for a later stage. Keep these spares in a safe place and label them correctly.

      Please make sure you don’t mix up the screws. They look quite similar, but the threads do vary slightly. Using the wrong screws may damage the parts. Only use the correct size screwdriver that fits the screw head firmly.

      When securing parts together using multiple screws, fit each screw loosely to ensure all the parts are correctly aligned before gently tightening them firmly, but not overtight, in the order in which you placed them.

      The screwdriver can be magnetized by stroking it with a magnet (fridge magnet, etc.) enabling it to hold the screws and make assembly easier.

      If a screw is tight going into a metal part, do not force it as you may shear the head off. Remove it and put a tiny smear of Vaseline, soap or light oil on the thread. That will lubricate it and make it easier to tighten.

      Some parts will require a little glue for assembly. Please apply glue sparingly and use a cocktail stick so that you don’t use too much nor apply the glue too heavily. We recommend superglue gel or Extra Thin Liquid modeling glue. Where possible, parts should be test-fitted in place before gluing.

      Make sure you have good ventilation when using adhesives and to replace caps firmly.

      Use a magnet to help find screws that have fallen on the floor.

      Use masking tape to hold parts temporarily in place.

      Cut parts from a sprue (framework) with side cutters or a craft knife. Side cutters tend to be easiest.

      During the course of this build, you will receive many pieces that you will assemble immediately – following the instructions in the corresponding stage – and other pieces that you should store safely to one side, for use in future assembly stages.

      Always protect the paint finish on components by placing a cutting mat, sheet of white paper or soft cloth on your work surface.

      When plugging wires in, ensure the power is switched off. Tweezers can be used to fit the PVC wires by gripping carefully around 5mm from the end of the wire. If a wire needs to be removed from a socket, do not pull on the wire as this could damage the connection. Grip the plug with tweezers to remove it.

      Left and Right! When building your For Your Eyes Only Citroën 2CV, the left- or right-hand side refers to that side as if you are sitting in the car.

      When you see this symbol, pay attention to the instruction text in bold and check the orientation of the parts in the image as this will be particularly important for assembly in later stages.

      WARNING: Some parts are assembled using magnets. These magnets can cause serious injury if they are swallowed. Keep away from children. If you suspect a magnet has been swallowed, seek medical help straight away.

      This is not a toy. Not suitable for children under 14 years old due to small parts. Adult supervision required.

      Stage 14: The chassis frame

      STAGE 14 PARTS

      There is no assembly in Stage 14. Components will be added to the chassis in the next stages.

      STAGE COMPLETE

      Stage 15: Fitting the circuit board

      STAGE 15 PARTS

      Step 1

      Note the letters printed beside the sockets on circuit board 15-A.

      a

      Step 2

      Plug wire 15-B (letter A) into the corresponding socket on circuit board 15-A.

      a
      b
      c

      Step 3

      Continue to plug wires 15-C to 15-I into the corresponding sockets, as shown.

      a

      Step 4

      Fit circuit board 15-A to part 14-A (stage 14) with four FM screws. Ensure the circuit board is in the orientation shown in image b.

      a
      b
      c

      STAGE COMPLETE

      Stage 16: Connecting the extension wires

      STAGE 16 PARTS

      Step 1

      Connect wire 16-A (letter A) to wire 15-B (letter A), as shown.

      a
      b
      c

      Step 2

      Continue to connect wires 16-B to 16-E, as shown.

      a

      STAGE COMPLETE

      Stage 17: Routing the wires along the chassis

      STAGE 17 PARTS

      Step 1

      Locate wires 16-B (letter B). Route one of the wires along the chassis towards the front, as shown by the dashed blue line.

      a
      b
      c

      Step 2

      Route the other wire 16-B along the chassis, as shown.

      a
      b

      Step 3

      Note that the screw hole on each part 17-D is closer to one edge.

      a

      Step 4

      Fit three parts 17-D over wire 16-B to one side of the chassis with three GM screws. Ensure the screw holes are aligned.

      a
      b
      c

      Step 5

      Fit three more parts 17-D over wire 16-B to the other side with three GM screws, as shown.

      a

      Step 6

      Locate wires 16-D (letter D) and route the wires along the chassis towards the rear, as shown.

      a
      b
      c

      Step 7

      Note that the screw hole on each part 17-E is closer to one edge.

      a

      Step 8

      Fit one part 17-E over wire 16-D with one GM screw. Ensure the screw holes are aligned.

      Then fit the other three parts 17-E with three GM screws, as shown in image c.

      a
      b
      c

      Step 9

      Fit four more parts 17-E to the other side with four GM screws, as shown.

      a

      Step 10

      Fit part 17-A to part 14-A with two HM screws.

      a
      b

      Step 11

      Fit part 17-B to the chassis with two HM screws.

      a

      Step 12

      Fit part 17-C to part 14-A with one FP screw.

      a
      b
      c

      STAGE COMPLETE

      Stage 18: Fitting the front suspension

      STAGE 18 PARTS

      Step 1

      Take the wheel axle assemblies from stage 13. Fit parts 13-A and 2-C to the front of the chassis, as shown.

      a
      b
      c

      Step 2

      Fit part 18-A to the chassis with four BM screws.

      a
      b

      Step 3

      Fit two parts 18-D to part 18-C.

      a
      b
      c

      Step 4

      Fit part 18-C to the chassis with three BM screws. Fasten the two screws indicated by the blue circles first.

      a
      b

      Step 5

      Note the shape of parts 18-B, as indicated by the red line. The screw holes are closer to one edge.

      a

      Step 6

      Fit parts 18-B to each side of the chassis with four LM screws. Ensure the screw holes are aligned.

      a
      b
      c

      Step 7

      Take the front bumper (9-B) from stage 9. Fit the front bumper to the chassis with two CP screws.

      a
      b
      c

      STAGE COMPLETE

      Stage 19: The rear left axle

      STAGE 19 PARTS

      There is no assembly in Stage 19. The rear left wheel will be fitted in Stage 21.

      STAGE COMPLETE

      Stage 20: Tyre for the rear left wheel

      STAGE 20 PARTS

      There is no assembly in Stage 20. The rear left wheel will be fitted in Stage 21.

      STAGE COMPLETE

      Stage 21: Building the rear left wheel

      STAGE 21 PARTS

      Step 1

      Place part 20-A in a bowl of hot water to soften it.

      After 1–2 minutes, remove part 20-A with tweezers then dry with a cloth.

      Fit part 20-A onto part 21-A.

      a
      b
      c

      Step 2

      Fit part 21-B to part 21-A.

      a
      b

      Step 3

      Fit part 19-A to the wheel with one MM screw.

      a
      b
      c

      STAGE COMPLETE

      Stage 22: Fitting the rear left suspension

      STAGE 22 PARTS

      Step 1

      Fit one part 22-C to the chassis.

      a
      b

      Step 2

      Fit the wheel assembly (stage 21) to the chassis with one JM screw.

      a
      b

      STAGE COMPLETE

      Stage 23: Fitting the rear right suspension

      STAGE 23 PARTS

      Step 1

      Take the parts from stage 22. Fit part 22-C to the chassis.

      a
      b

      Step 2

      Fit part 23-A to the chassis with one JM screw.

      a
      b

      Step 3

      Fit part 22-A (stage 22) to the chassis with four JM screws.

      a
      b

      Step 4

      Fit one part 22-B to each side of the chassis using four LM screws.

      a
      b
      c

      STAGE COMPLETE

      Stage 24: Tyre for the rear right wheel

      STAGE 24 PARTS

      There is no assembly in Stage 24. The rear right wheel will be fitted in Stage 25.

      STAGE COMPLETE

      Stage 25: Fitting the rear right wheel

      STAGE 25 PARTS

      Step 1

      Place part 24-A in a bowl of hot water to soften it.

      After 1–2 minutes, remove part 24-A with tweezers then dry with a cloth.

      Fit part 24-A onto part 25-A.

      a
      b
      c

      Step 2

      Fit part 25-B to part 25-A.

      a
      b

      Step 3

      Fit the wheel to the rear right axle with one MM screw.

      a
      b
      c

      STAGE COMPLETE

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