Pack 12

BUILD INSTRUCTIONS

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      Advice from the experts

      Spare screws are included with each part. Occasionally, you may be instructed to keep spare or unused screws for a later stage. Keep these spares in a safe place and label them correctly.

      Please make sure you don’t mix up the screws. They look quite similar, but the threads do vary slightly. Using the wrong screws may damage the parts. Only use the correct size screwdriver that fits the screw head firmly.

      When securing parts together using multiple screws, fit each screw loosely to ensure all the parts are correctly aligned before gently tightening them firmly, but not overtight, in the order in which you placed them.

      If the paint on the painted screws is scratched during the build, you can repaint it with Sand yellow (RAL 1002).

      The screwdriver can be magnetized by stroking it with a magnet (fridge magnet, etc.) enabling it to hold the screws and make assembly easier.

      If a screw is tight going into a metal part, do not force it as you may shear the head off. Remove it and put a tiny smear of Vaseline, soap or light oil on the thread. That will lubricate it and make it easier to tighten.

      Some parts will require a little glue for assembly. Please apply glue sparingly and use a cocktail stick so that you don’t use too much nor apply the glue too heavily. We recommend superglue gel or Extra Thin Liquid modeling glue. Where possible, parts should be test-fitted in place before gluing.

      Make sure you have good ventilation when using adhesives and to replace caps firmly.

      Use a magnet to help find screws that have fallen on the floor.

      Use masking tape to hold parts temporarily in place.

      Cut parts from a sprue (framework) with side cutters or a craft knife. Side cutters tend to be easiest.

      During the course of this build, you will receive many pieces that you will assemble immediately – following the instructions in the corresponding stage – and other pieces that you should store safely to one side, for use in future assembly stages.

      Always protect the paint finish on components by placing a cutting mat, sheet of white paper or soft cloth on your work surface.

      When plugging cables in, ensure the power is switched off. Tweezers can be used to fit the PVC cables by gripping carefully around 5mm from the end of the cable. If a cable needs to be removed from a socket, do not pull on the cable as this could damage the connection. Grip the plug with tweezers to remove it.

      Left and Right! When building your SAS Willys Jeep, the left- or right-hand side refers to that side as if you are sitting in the car.

      When you see this symbol, pay attention to the instruction text in bold and check the orientation of the parts in the image as this will be particularly important for assembly in later stages.

      WARNING: Some parts are assembled using magnets. These magnets can cause serious injury if they are swallowed. Keep away from children. If you suspect a magnet has been swallowed, seek medical help straight away.

      This is not a toy. Not suitable for children under 14 years old due to small parts. Adult supervision required.

      Stage 93: Fitting the M2 Browning machine gun

      STAGE 93 PARTS

      This stage contains both black and painted yellow DM screws. These have been labelled DM (B) for black and DM (Y) for yellow in the instructions.

      Step 1

      Take part 93-D. Note that the base is curved, as indicated by the red line.

      a

      Step 2

      Attach part 93-D to the jeep using 4 DM (Y) screws. Ensure the base follows the dashboard's curve (image b).

      a
      b
      c

      Step 3

      Fit part 93-A to part 93-D using 1 DM (B) screw.

      a
      b
      c

      Step 4

      Fit part 93-B to the M2 Browning machine gun (stage 92).

      a
      b

      Step 5

      Fit the M2 Browning machine gun to the mount using 2 FM screws.

      a
      b
      c

      Step 6

      Place the 50-calibre ammunition belt into part 93-F, then fold the belt back over itself following the orientation shown. Take care not to dislodge the cartridges.

      a
      b
      c

      Step 7

      Fold the remaining section of the ammunition belt back over itself, then fit part 93-E as shown.

      a
      b

      Step 8

      Note the writing on the ammunition box (image a). Fit the ammunition box into part 93-C with the writing facing outwards.

      a
      b
      c

      Step 9

      Fit part 93-C to part 93-B.

      a
      b

      STAGE COMPLETE

      Stage 94: Fitting the leader's green flag

      STAGE 94 PARTS

      Step 1

      Fit part 94-B to part 94-A using 1 IP screw.

      a
      b
      c

      Step 2

      Fit part 94-A to the jeep using 2 DM screws.

      a
      b

      STAGE COMPLETE

      Stage 95: Fitting the metal sand channels (1)

      STAGE 95 PARTS

      Step 1

      Thread one end of part 95-B behind the wheel and through the left spare wheel mount, as shown.

      a
      b

      Step 2

      Pull the end of part 95-B up between the wheels, as shown.

      a
      b

      Step 3

      Place one sand channel over the other, as shown.

      a
      b

      Step 4

      Thread one end of part 95-B through the sand channels, as shown.

      a
      b

      Step 5

      Tie the ends of part 95-B into a knot.

      a
      b

      Step 6

      Hide the knot behind the left spare wheel.

      a
      b

      STAGE COMPLETE

      Stage 96: Loading a pan magazine storage box

      STAGE 96 PARTS

      Step 1

      Place the two pan magazines (stages 89 and 90) into the pan magazine storage box.

      a
      b
      c

      Step 2

      Close the pan magazine storage box with the lid.

      a
      b

      Step 3

      Place the pan magazine storage box into the jeep.

      a
      b

      STAGE COMPLETE

      Stage 97: Fitting the metal sand channels (2)

      STAGE 97 PARTS

      Step 1

      Thread one end of part 97-B behind the wheel and through the right spare wheel mount. Then, pull the end of part 97-B up between the wheels, as shown.

      a
      b
      c

      Step 2

      Thread the end of part 97-B through the wheel channels, as shown.

      a
      b

      Step 3

      Tie the ends of part 97-B into a knot.

      a
      b

      Step 4

      Hide the knot behind the right spare wheel.

      a
      b

      Step 5

      Wrap one part 97-A around the sand channels, as shown.

      a
      b
      c

      Step 6

      Wrap the other part 97-A around the wheel channels, as shown.

      a

      STAGE COMPLETE

      Stage 98: Attaching the helmets, canteens and bags (1)

      STAGE 98 PARTS

      Step 1

      Take the parts shown in the image.

      a

      Step 2

      Tie part 98-B to the jerry can holder, as shown.

      a
      b
      c

      Step 3

      Tie parts 98-A, 16-D, 23-C, 29-D and 73-D to the jeep.

      These are examples of accessory layouts.

      a
      b

      STAGE COMPLETE

      Stage 99: Attaching the helmets, canteens and bags (2)

      STAGE 99 PARTS

      Step 1

      Tie part 99-A to the jerry can, as shown.

      a
      b
      c

      Step 2

      Tie parts 99-B to the jeep.

      This is an example of an accessory layout.

      a

      STAGE COMPLETE

      Stage 100: Fitting the M1919 Browning machine gun

      STAGE 100 PARTS

      Step 1

      The M1919 Browning machine gun is an alternative to the M2 Browning machine gun.

      Fit part 100-D to part 100-B using 1 ADM screw.

      a
      b

      Step 2

      Fit part 100-C to part 100-A.

      a
      b

      Step 3

      Fit part 100-F to part 100-A.

      a
      b

      Step 4

      Fit part 100-B to part 100-A using 2 SM screws.

      a
      b

      Step 5

      Fit part 100-E to part 100-D.

      a
      b

      Step 6

      Fit part 100-G to the assembly.

      a
      b

      Step 7

      Fit the assembly to part 100-H using 2 DM screws.

      a
      b
      c

      Step 8

      Fit part 100-I to part 100-H using 1 KM screw.

      a
      b

      Step 9

      Remove the ammunition box, then unscrew the M2 Browning machine gun.

      a
      b

      Step 10

      Fit part 100-I to the jeep using 1 ZM screw. Fit the ammunition box to the M1919 machine gun, as shown in image c.

      a
      b
      c

      Step 11

      Add the equipment

      Place the binoculars (stage 26), the flare gun and holster (stage 84), the theodolite (stage 35), and the compass (stage 17), as shown.

      a
      b

      Step 12

      If necessary, use parts 47-B to support your model.

      a

      STAGE COMPLETE

      Your model is now complete!

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