Pack 08

BUILD INSTRUCTIONS

      Advice from the experts

      Spare screws are included with each part. Occasionally, you may be instructed to keep spare or unused screws for a later stage. Keep these spares in a safe place and label them correctly.

      Please make sure you don’t mix up the screws. They look quite similar, but the threads do vary slightly. Using the wrong screws may damage the parts. Only use the correct size screwdriver that fits the screw head firmly.

      When securing parts together using multiple screws, fit each screw loosely to ensure all the parts are correctly aligned before gently tightening them firmly, but not overtight, in the order in which you placed them.

      The screwdriver can be magnetized by stroking it with a magnet (fridge magnet, etc.) enabling it to hold the screws and make assembly easier.

      If a screw is tight going into a metal part, do not force it as you may shear the head off. Remove it and put a tiny smear of Vaseline, soap or light oil on the thread. That will lubricate it and make it easier to tighten.

      Some parts will require a little glue for assembly. Please apply glue sparingly and use a cocktail stick so that you don’t use too much nor apply the glue too heavily. We recommend superglue gel or Extra Thin Liquid modeling glue. Where possible, parts should be test-fitted in place before gluing.

      Make sure you have good ventilation when using adhesives and to replace caps firmly.

      Use a magnet to help find screws that have fallen on the floor.

      Use masking tape to hold parts temporarily in place.

      Cut parts from a sprue (framework) with side cutters or a craft knife. Side cutters tend to be easiest.

      During the course of this build, you will receive many pieces that you will assemble immediately – following the instructions in the corresponding stage – and other pieces that you should store safely to one side, for use in future assembly stages.

      Always protect the paint finish on components by placing a cutting mat, sheet of white paper or soft cloth on your work surface.

      When plugging cables in, ensure the power is switched off. Tweezers can be used to fit the PVC cables by gripping carefully around 5mm from the end of the cable. If a cable needs to be removed from a socket, do not pull on the cable as this could damage the connection. Grip the plug with tweezers to remove it.

      Left and Right! When building your Goldfinger DB5, the left- or right-hand side refers to that side as if you are sitting in the car.

      When you see this symbol, pay attention to the instruction text in bold and check the orientation of the parts in the image as this will be particularly important for assembly in later stages.

      WARNING: Some parts are assembled using magnets. These magnets can cause serious injury if they are swallowed. Keep away from children. If you suspect a magnet has been swallowed, seek medical help straight away.

      This is not a toy. Not suitable for children under 14 years old due to small parts. Adult supervision required.

      Stage 058: Assembling the engine bay (1)

      PARTS LIST

      58-A Engine bay wall (right)58-E T-connector
      58-B Brake servo mount58-F J-connector
      58-C Brake servo2x PS05 screws
      58-D Hose3x PS11 screws

      Step 1

      Fit the brake servo (58-C) to the brake servo mount (58-B).

      a
      b

      Step 2

      Secure with 1x PS05.

      a

      Step 3

      Fit the J-connector (58-F) to the assembly.

      a
      b

      Step 4

      Fit the hose (58-D) to the assembly.

      a
      b

      Step 5

      Fit the T-connector (58-E) to the hose.

      a
      b

      Step 6

      Fit the assembly to the engine bay wall (58-A).

      a
      b

      Step 7

      Secure with 2x PS11.

      a

      STAGE COMPLETE

      Stage 059: Assembling the engine bay (2)

      PARTS LIST

      59-A Firewall59-E Reservoir cap x2
      59-B Heater blower housing4x PS05 screws
      59-C Brake fluid reservoir3x PS11 screws
      59-D Brake fluid reservoir

      Step 1

      Fit a brake fluid reservoir (59-C) to the firewall (59-A).

      Note: The brake fluid reservoirs (59-C and 59-D) are identical.

      a
      b

      Step 2

      Fit the other brake fluid reservoir (59-D) to the assembly.

      a
      b

      Step 3

      Secure from the other side with 2x PS05.

      a

      Step 4

      Fit a brake reservoir cap (59-E) onto each brake reservoir as shown.

      a
      b

      Step 5

      Fit the heater blower housing (59-B) to the assembly.

      a
      b

      Step 6

      Secure from the other side with 1x PS05.

      a

      Step 7

      Fit the firewall to the engine bay assembly (stage 058).

      a
      b

      Step 8

      Secure with 2x PS11.

      a

      STAGE COMPLETE

      Stage 060: Assembling the engine bay (3)

      PARTS LIST

      60-A Engine bay wall (left)
      60-B Brake servo mount
      60-C Brake servo
      2x PS05 screws
      5x PS11 screws

      Step 1

      Fit the brake servo (60-C) to the brake servo mount (60-B).

      a
      b

      Step 2

      Secure with 1x PS05.

      a

      Step 3

      Fit the assembly to the engine bay wall (60-A).

      a
      b

      Step 4

      Secure with 2x PS11.

      a

      Step 5

      Fit the assembly onto the firewall (stage 059).

      a
      b

      Step 6

      Secure with 2x PS11.

      a

      STAGE COMPLETE

      Stage 061: Fitting the speaker and the radiator header tank

      PARTS LIST

      61-A Radiator header tank (bottom)61-E Speaker
      61-B Radiator header tank (top)61-F Long hose
      61-C Cap61-G Short hose
      61-D Speaker holder7x PS05 screws

      Step 1

      Fit the speaker (61-E) onto the engine bay assembly (stage 060).

      a
      b

      Step 2

      Fit the speaker holder (61-D) to the assembly.

      Secure with 2x PS05.

      a
      b

      Step 3

      If necessary, turn the T-connector so that it is in the orientation shown.

      Fit the long hose (61-F) to the T-connector.

      a
      b

      Step 4

      Thread the long hose through the engine bay as shown.

      a
      b

      Step 5

      Position the long hose as indicated.

      a

      Step 6

      Fit the short hose (61-G) to the assembly.

      a
      b

      Step 7

      Thread the short hose through the assembly and position it as shown.

      a
      b

      Step 8

      Fit the cap (61-C) into the top of the header tank (61-B).

      a
      b

      Step 9

      Secure from underneath with 1x PS05.

      a

      Step 10

      Fit the bottom of the header tank (61-A) to the assembly.

      Secure with 1x PS05.

      a
      b

      Step 11

      Fit the assembly to the engine bay.

      Note that the long and short pipes should remain on both sides of the rectangular mount.

      a
      b

      Step 12

      Secure from underneath with 2x PS05.

      a

      STAGE COMPLETE

      Stage 062: Fitting the windscreen washer reservoir, the ignition coil and the air vent trunk

      PARTS LIST

      62-A Air vent trunk62-F Cap
      62-B Windscreen washer reservoir62-G Lead
      62-C Holder62-H L-connector
      62-D Ignition coil5x PS14 screws
      62-E Lid

      Step 1

      Fit the cap (62-F) onto the lid (62-E).

      a
      b

      Step 2

      Fit the lid onto the windscreen washer reservoir (62-B).

      a
      b

      Step 3

      Secure with 1x PS14.

      a

      Step 4

      Fit the assembly into the holder (62-C).

      Note: The windscreen washer reservoir is not fixed in place. You may prefer to keep the windscreen washer reservoir in a safe place then fit it when your model is complete.

      a
      b

      Step 5

      Fit the holder to the engine bay assembly (stage 061).

      a
      b

      Step 6

      Secure from underneath with 1x PS14.

      a

      Step 7

      Fit the L-connector (62-H) into the lead (62-G).

      a
      b

      Step 8

      Fit the lead to the ignition coil (62-D).

      a
      b

      Step 9

      Fit the ignition coil to the engine bay.

      a
      b

      Step 10

      Secure with 2x PS14.

      a

      Step 11

      Fit the air vent trunk (62-A) to the assembly.

      a
      b

      STAGE COMPLETE

      Stage 063: Fitting the air filter, the engine and the cockpit

      PARTS LIST

      63-A Air filter bottom63-G Cable fastener x3
      63-B Air filter top8x DS02 screws
      63-C Tube13x PS05 screws
      63-D Mount7x PS14 screws
      63-E Grille2x DS20 screws
      63-F Pipe 

      Step 1

      Fit the grille (63-E) to the air filter bottom (63-A).

      Wrap the grille around the air filter bottom.

      a
      b

      Step 2

      Fit the air filter top (63-B) to the assembly.

      a
      b

      Step 3

      Secure with 2x PS14.

      a

      Step 4

      Fit the mount (63-D) to the assembly.

      Secure with 2x PS14.

      a
      b

      Step 5

      Fit the tube (63-C) to the assembly.

      a
      b

      Step 6

      Fit the assembly to the engine bay (stage 062).

      a
      b

      Step 7

      Secure from underneath with 2x PS14.

      a

      Step 8

      Fit the pipe (63-F) as shown.

      a
      b

      Step 9

      Place the chassis assembly (stage 042) on your work surface.

      Position the steering column as shown by the red arrow.

      a

      Step 10

      Fit the engine bay onto the assembly.

      a
      b

      Step 11

      Secure with 6x DS02.

      a

      Step 12

      Insert the engine (stage 019) through the opening as shown.

      a

      Step 13

      Fit the engine to the assembly, connecting the driveshaft to the gearbox.

      Make sure to connect the pipes as shown in image (b).

      a
      b

      Step 14

      Secure from underneath with 2x PS05 and 1x DS02.

      a

      Step 15

      Fit the L-connector to the distributor.

      a
      b

      Step 16

      Connect the long hose to the pipe.

      a
      b

      Step 17

      Connect the short hose to the cooling water thermostat.

      a
      b

      Step 18

      Connect the fuel hose to the T-connector.

      a
      b

      Step 19

      Retrieve the cockpit assembly (stage 057). Thread cable No. 04, cable No. 06 and cable No. 07 through the chassis as shown.

      a
      b

      Step 20

      Start to fit the cockpit assembly to the chassis.

      Read steps 21 and 22. Both steps need to be performed as you fit the cockpit.

      a

      Step 21

      Position the cable No. 01 in the recess on the left-hand side, as shown by the red circle.

      a

      Step 22

      Position the cable No. 02 and cable No. 08 in the recess on the right-hand side, as shown by the red circle.

      a

      Step 23

      Fit the steering link to the steering shaft.

      a

      Step 24

      This image shows the cockpit fitted in place.

      a

      Step 25

      Secure from underneath with 4x PS05.

      a

      Step 26

      Fit the rear seat (stage 052) to the assembly.

      a
      b

      Step 27

      Secure from underneath with 4x PS05.

      a

      Step 28

      Secure the dial housing with 2x PS05.

      Secure the steering shaft with 1x DS20.

      a
      b

      Step 29

      Connect the two cables labelled "08".

      a
      b

      Step 30

      Tuck the cable No. 08 behind the firewall.

      a

      Step 31

      Fit the cable No. 02 into the hooks as shown.

      a
      b

      Step 32

      Fit the cable No. 01 into the hooks as shown.

      a

      Step 33

      Thread the cable No. 04, cable No. 06 and cable No. 07 under the rear axle as shown.

      a

      Step 34

      Secure cable No. 04 and cable No. 06 with a cable fastener (63-G).

      a

      Step 35

      Secure cable No. 07 with two cable fasteners (63-G) as shown.

      a

      STAGE COMPLETE

      Stage 064: Fitting the battery compartment

      PARTS LIST

      64-A Battery compartment
      64-B Battery compartment cover
      64-C Cable fastener*
      3x PS05 screws

      * The cable fastener is a spare.

      Step 1

      Fit the battery compartment (64-A) to the chassis assembly (stage 063).

      Secure with 2x PS05.

      a
      b

      Step 2

      Connect the cables labelled "04".

      Tuck cable No. 04 and cable No. 06 under the hook.

      a
      b

      Step 3

      Fit the battery compartment cover (64-B) onto the battery compartment.

      a
      b

      STAGE COMPLETE

      Stage 065: Assembling the bulletproof screen

      PARTS LIST

      65-A Front housing
      65-B Rear housing
      65-C Screen
      65-D Spring x2
      65-E Clamp x2
      5x PS05 screws

      Step 1

      Fit a clamp (65-E) to the rear housing (65-B).

      a
      b

      Step 2

      Fit the second clamp (65-E) in the same way.

      a

      Step 3

      Fit the springs (65-D) to the screen (65-C).

      a

      Step 4

      Fit the assembly into the rear housing.

      Check the parts fit together in the orientation shown.

      a

      Step 5

      Fit the front housing (65-A) onto the assembly.

      a
      b

      Step 6

      Secure with 4x PS05.

      a

      Step 7

      Test the mechanism by pressing the screen into the housing.

      a
      b

      STAGE COMPLETE

      Stage 066: Fitting the exhaust pipes

      PARTS LIST

      66-A Exhaust pipes (top)
      66-B Exhaust pipes (bottom)
      66-C Exhaust tailpipe x2
      6x PS02 screws

      Step 1

      Fit the top of the exhaust pipes (66-B) to the bottom of the exhaust pipes (66-A).

      Secure them together using 4xPS02.

      a
      b

      Step 2

      Fit the two tailpipes (66-C) to the assembly.

      a
      b

      Step 3

      Fit the assembly to the chassis (stage 064).

      a
      b

      Step 4

      Secure with 1x PS02.

      a

      STAGE COMPLETE

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