Pack 05

BUILD INSTRUCTIONS

      If you'd prefer to download a PDF version of these instructions, choose to save as PDF from the print dialog.

      Advice from the experts

      Spare screws are included with each part. Occasionally, you may be instructed to keep spare or unused screws for a later stage. Keep these spares in a safe place and label them correctly.

      Please make sure you don’t mix up the screws. They look quite similar, but the threads do vary slightly. Using the wrong screws may damage the parts. Only use the correct size screwdriver that fits the screw head firmly.

      When securing parts together using multiple screws, fit each screw loosely to ensure all the parts are correctly aligned before gently tightening them firmly, but not overtight, in the order in which you placed them.

      The screwdriver can be magnetized by stroking it with a magnet (fridge magnet, etc.) enabling it to hold the screws and make assembly easier.

      If a screw is tight going into a metal part, do not force it as you may shear the head off. Remove it and put a tiny smear of Vaseline, soap or light oil on the thread. That will lubricate it and make it easier to tighten.

      Some parts will require a little glue for assembly. Please apply glue sparingly and use a cocktail stick so that you don’t use too much nor apply the glue too heavily. We recommend superglue gel or Extra Thin Liquid modeling glue. Where possible, parts should be test-fitted in place before gluing.

      Make sure you have good ventilation when using adhesives and to replace caps firmly.

      Use a magnet to help find screws that have fallen on the floor.

      Use masking tape to hold parts temporarily in place.

      Cut parts from a sprue (framework) with side cutters or a craft knife. Side cutters tend to be easiest.

      During the course of this build, you will receive many pieces that you will assemble immediately – following the instructions in the corresponding stage – and other pieces that you should store safely to one side, for use in future assembly stages.

      Always protect the paint finish on components by placing a cutting mat, sheet of white paper or soft cloth on your work surface.

      When plugging in wires, ensure the power is switched off. Tweezers can be used to fit the PVC wires by gripping carefully around 5mm from the end of the wire. If a wire needs to be removed from a socket, do not pull on the wire as this could damage the connection. Grip the plug with tweezers to remove it.

      When you see this symbol, pay attention to the instruction text in bold and check the orientation of the parts in the image as this will be particularly important for assembly in later stages.

      WARNING: Some parts are assembled using magnets. These magnets can cause serious injury if they are swallowed. Keep away from children. If you suspect a magnet has been swallowed, seek medical help straight away.

      This is not a toy. Not suitable for children under 14 years old due to small parts. Adult supervision required.

      PACK 05 PARTS

      Stage 19: Building the mast (4)

      Step 1

      Fit part 15-F to part 15-E.

      a
      b

      Step 2

      Glue part 15-G to part 15-F.

      a
      b

      Step 3

      Remove the backing paper from part 15-B.

      a

      Step 4

      Stick part 15-B to part 15-F, as shown.

      a
      b
      c

      Step 5

      Glue part 15-H to the mast assembly (stage 17).

      a
      b

      Step 6

      Glue part 15-G to the mast assembly.

      a
      b

      STAGE COMPLETE

      Stage 20: Building the mast (5)

      Step 1

      Fit part 15-C into part 15-D.

      a
      b

      Step 2

      Glue part 15-C to part 15-J.

      a
      b

      Step 3

      Glue part 15-J to part 15-I.

      a
      b

      Step 4

      Glue part 15-J to the mast assembly.

      a
      b

      Step 5

      Glue part 15-K to the mast assembly.

      a
      b

      STAGE COMPLETE

      Stage 21: Building the foredeck lockers (1)

      Step 1

      Fit parts 16-F and 16-G to part 16-B.

      a
      b
      c

      Step 2

      Glue two parts 15-A to the reverse side of the assembly, as shown.

      a
      b
      c

      Step 3

      Cut parts 16-N and 16-M from the sprue.

      a

      Step 4

      Glue parts 16-N and 16-M to the assembly, as shown.

      a
      b
      c

      Step 5

      Fit the assembly to part 16-D.

      a
      b

      Step 6

      Fit parts 16-K and 16-J to the assembly.

      a
      b
      c

      Step 7

      Cut parts 16-S, 16-R and 16-Q from the sprue.

      a

      Step 8

      Fit parts 16-R and 16-S to part 16-J.

      a
      b
      c

      Step 9

      Fit parts 16-Q to part 16-K then fasten the parts with four PWB-D4 screws.

      a
      b
      c

      STAGE COMPLETE

      Stage 22: Building the foredeck lockers (2)

      Step 1

      Fit parts 16-H and 16-I to part 16-C.

      a
      b
      c

      Step 2

      Glue two parts 15-A to the reverse side of the assembly, as shown.

      a

      Step 3

      Cut parts 16-O and 16-P from the sprue.

      a

      Step 4

      Glue parts 16-P and 16-O to the assembly, as shown.

      a
      b
      c

      Step 5

      Fit the assembly to part 16-E.

      a
      b

      Step 6

      Fit parts 16-L and 16-K to the assembly.

      a
      b
      c

      Step 7

      Cut parts 16-T, 16-U and 16-V from the sprue.

      a

      Step 8

      Fit parts 16-U and 16-V to part 16-L.

      a
      b
      c

      Step 9

      Fit parts 16-T to part 16-K then fasten the parts with four PWB-D4 screws.

      a
      b
      c

      STAGE COMPLETE

      Stage 23: Building the trunk cabin roof

      Step 1

      Identify parts 17-A and 17-B.

      a

      Step 2

      Fit part 17-A to part 17-C.

      a
      b

      Step 3

      Fit part 17-B to part 17-C then fasten the parts with six PWB-D4 screws.

      a
      b
      c

      STAGE COMPLETE

      Stage 24: Building the trunk cabin

      Step 1

      Plug each wire 17-D into the circuit tester (1-B), then press the button to test the LEDs, as shown.

      a

      Step 2

      Fit one part 17-D to part 17-E with two PWB-D4 screws.

      a
      b

      Step 3

      Fit the other part 17-D to part 17-E with two PWB-D4 screws.

      a

      Step 4

      Wrap a number 11 label from part 17-H around wire 17-D, as shown. Position the label 10 mm from the plug.

      a
      b
      c

      Step 5

      Wrap a number 12 label from part 17-H around the other wire 17-D. Position the label 10 mm from the plug.

      a

      Step 6

      Identify parts 17-G (number 1) and 17-F (number 2).

      a

      Step 7

      Fit part 17-G (number 1) to part 17-E with two PWB-D4 screws.

      a
      b

      Step 8

      Fit part 17-F (number 2) to part 17-E with two PWB-D4 screws.

      a
      b

      Step 9

      Cut three parts 16-A from one of the sprues.

      a

      Step 10

      Glue three parts 16-A to the assembly, as shown.

      a
      b
      c

      Step 11

      Cut three parts 16-A from the other sprue, then glue the parts to the other side of the assembly.

      a
      b

      Step 12

      Peel the protective film from both sides of part 17-I.

      a

      Step 13

      Glue part 17-I to the assembly, as shown. Use PVA glue when fitting the porthole glazing to avoid leaving white residue.

      a
      b

      Step 14

      Repeat steps 12 and 13 for the remaining parts 17-I.

      a
      b

      STAGE COMPLETE

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